Brake issues force Ford to recall over 120,000 vehicles

Ford isn’t aware of any accidents or injuries due to the faulty brake system on the pickups and SUVs. (2 min. read)

2018 Ford Expedition

Ford $F ( ▲ 2.45% ) has issued another massive vehicle recall, coupled with two other smaller call backs—a problem that continues to eat away at the company’s profits.

The details: The latest recall applies to the Ford F-150 pickups and Ford Expeditions and Lincoln Navigator SUVs for a faulty brake master cylinder that could lead to a brake failure, potentially resulting in an accident, according to the National Highway Traffic Safety Administration.

  • The recall covers 87,738 F-150s, 30,200 Expeditions, and 5,673 Navigators, all from the 2017 and 2018 model years.

  • Drivers might be alerted of a problem with their vehicle’s brake system via warning notifications on the dash. 

  • Ford isn’t aware of any accidents or injuries due to the faulty brake system on the pickups and SUVs.

  • Ford will replace the master brake cylinder at dealerships for free and is expected to start notifying owners by letters by May 26. 

Worth noting: The automaker has also issued a recall of 24,655 2025 Explorer SUVs due to the possibility that a powertrain control module (PCM) could reset while driving, which can damage the vehicle's parking system or cause the engine to stall as well as re-recall of 1,168 vehicles, including the 2024 Ford Ranger and Lincoln Nautilus.

Why it matters: Ford’s recalls can lead to some great service and sales opportunities for the automaker’s dealer body. However, they can have a huge impact on Ford’s operational costs—and they have. In 2024, Ford paid out $5.83 billion in warranty claims—a 22% jump from the $4.78 billion it spent in 2023.

Between the lines: The latest major Ford recall follows a 240,000 Ford and Lincoln SUV recall in early February, call back on certain 2022 Mavericks in March, and 34,000 Ford Broncos and Escapes in early April—signs of a lingering issue for the automaker.

  • In 2024, Ford had more than 60 recalls, which has prompted several changes in the automaker’s operations aimed at reigning in the company’s warranty costs. 

  • Changes include the appointment of a new head of quality and leaning on Ford’s “performance award system” to improve quality issues and reduce warranty costs.

Bottom line: Fixing defects is table stakes. Fixing confidence in Ford’s quality is what really hangs in the balance.

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